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Vertical Solutions

Coventa for Manufacturing

Margin pressure, skills shortages and reshoring are pushing manufacturers toward software-defined, autonomous operations — the heart of the Physical-AI wave.

Labor shortages & ageing workforceUnplanned downtime & quality costSupply-chain volatilityReshoring & software-defined factories

Flagship play

Lead with Motion™ — digital twins of plants/lines, multi-OEM robotic fleet ops, vision-based quality and predictive maintenance.

The platform is horizontal; value is captured vertically. We sequence a focused POC, prove the outcome, then scale into a multi-year, outcome-priced managed service across the estate.

Systems, outcomes & compliance

Built for your estate and your regulators.

Key systems we integrate

SAP, Siemens/Rockwell, MES/SCADA, PLM, historians, NVIDIA Omniverse

Headline outcomes

~30% lower planning cost, reduced unplanned downtime, higher yield and OEE

Compliance & standards

ISO 9001, IEC 62443 (OT security), safety standards

Signature solution

Beachhead: predictive maintenance & work-order triage — OT-safe by design.

Agents detect anomalies from sensor and historian data, diagnose probable cause and draft the work order; a reliability engineer approves before any OT-impacting action. Built on Motion™ + Resolve™ + Fabric™ over historian / SCADA / MES / EAM, on an ISA-95 / IEC 62264-layered, IEC 62443-zoned topology with default-deny egress and a guardian-enforced IT/OT boundary.

Named POC scope

One asset class / line · proof metric ≥ 70% of flagged anomalies actioned to a valid work order (human-approved) · ~10–14 weeks · exit on an FDP-A4-verified business case.

Vertical XLAs

Planner effort, time-to-diagnosis and downtime-avoided outcome-linkage instrumented today; asset availability (OEE-type) instrumented-on-roadmap once OT telemetry is wired.

Regulatory mapping

IEC 62443 / ISA-95 OT controls (by design), ISO 27001 crosswalk (in progress), site safety case (by design) — human-gated OT actuation, no claim beyond the evidence.

Sub-segments

Tailored across the Manufacturing value chain

Discrete Manufacturing

Plant/line digital twins, multi-OEM robotics and vision quality for assembled-product makers — higher OEE and lower downtime.

Process Manufacturing

Twin-led optimization, autonomous OT/IT ops and predictive maintenance for continuous/batch process plants.

Industrial Equipment & Machinery

Connected-worker workflows, MES/quality-app modernization and a unified manufacturing data fabric across the estate.

Prove the outcome on your own estate.

Let's sequence a focused Manufacturing POC into a multi-year, outcome-priced managed service — you pay for results, not headcount.